Beschreibung
The crushable tube line is a line for packaging crushable tubes capable of producing up to 50/60 cases per minute.
The line is as follows:
Tonazzi Colibri-1001: automatic filling-closing machine suitable for filling and closing metal, polyethylene and laminate tubes.
Marchesini BA100: horizontal alternating motion carton machine for crushable tubes, particularly designed to solve the main carton packaging problems for medium productions.
Tonazzi Colibri-1001
Main features
Structure and base in AISI 304 stainless steel
Removable carters, in AISI 304 stainless steel, which allow maximum accessibility to the internal parts
Electronic speed variator with digital setting of the machine speed
Safety joint to protect the mechanical parts
Ferguson type interrupter
Upper parts with anti-corrosion treatments
Electronic control and safety systems controlled and coordinated by means of a programmable logic system (SIEMENS S7-300 PLC)
SIEMENS “TP700” interactive machine function and alarm display with color touch screen equipped with online help for resolving small problems; advanced control of adjustments such as:
Machine speed
Cutting the product thread
Piece counter
Memorization of working parameters to create a production recipe book of the different products packaged on the machine
12-position turntable with double tube holder bushes
Loading hopper in AISI 316 L stainless steel, capacity approximately 40 litres
Automatic high capacity tube loader Mod “JUMBO”
Check for the presence of tubes in the incorrect position on the loading chute (cap reversed)
Device to pneumatically hold the tubes during the insertion phase of the same into the bushes
Pressure unit to ensure the most correct positioning of the tubes in the relative bush, guaranteeing perfect closure
Group for the automatic orientation of the tubes with photocell and potentiometer to delay the stopping of the tubes in a suitable position
Volumetric dosing group in AISI 316 L stainless steel with Tri-Clover connections
Dose adjustment with mechanical control, positioned outside the base and possibility of variation without stopping the machine
Fixed injector with needle closing valve with passage cable for compressed air for cutting the product thread
Filling of the tubes from the bottom by lifting the tube holder bush during the product dispensing phase with an adjustable and progressive stroke of approximately 135 mm
Automatic dosing stop device in the absence of tubes
A nozzle
A piston
Check for failure to expel packaged tubes; the machine stops to allow the elimination of the unexpelled tubes
Device to stop the loading of tubes; allows you to unload the tubes on the turntable before any scheduled machine downtime
Methacrylate accident prevention guards with Schmersal type safety microswitches
Marchesini BA100
The mechanical, electronic parts and software have been completely reconditioned. The machine is sold with CE certification and complies with current safety standards, is accompanied by all dedicated manuals and customized format change sheets.
The BA 100 is equipped with a drawer chain into which the products to be packaged are loaded via special feeders. The packaging cycle is completely automatic. A sensor detects the presence of the product in the drawer and commands the withdrawal of the case and any leaflet, activating the correct withdrawal controls.
The opening of the case takes place with the traditional mechanical blade system which guarantees correct functioning with the widest type of cases and cardboard quality. The format change requires simple and rapid operations guided by millimeter scales.
The operator panel with Siemens display facilitates operation of the machine and provides all the main information on correct operation. The speed can be set from the display and allows you to adjust the machine to the optimal speed.
Standard controls and safety:
Minimum load of cases and leaflets
Prospectus presence control
Check correct opening of the case
Pusher safety
Mechanical safety on main engine
Operator interface
Safety protections compliant with CE standards with micro SCHMERSAL
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