GEA/CFS TwinStar Tray sealer Verified seller

Description

Fully automatic high speed Traysealing machine for pre-formed trays - made of plastic or aluminum - in
combination with the cover foil obtained from a suitable roll.
Dividing Belt:
- Feeder / divider for feeding and separating trays (1 to 2 lines) from previous additives.
- including 2 dividing arms (1x right / 1x left).
- Strap length: approx. 1,350 mm - 2 straps
- Belt width: 2x approx. 200 mm
Double Star:
- Fabrication of the machine with parts made of stainless steel and plastic compatible with the meal.
- Strong stainless steel frame as welded and sandblasted construction for high torsional rigidity and stability.
- Stainless steel frame with height-adjustable feet (+/- 20 mm)
- Product flow from right to left (considering from the operator side)
- Safety door that opens vertically in the tool area of ​​the machine made of stainless steel with a perforated plate.
- Protective covers made of stainless steel that can be folded up over the inlet and outlet area with perforations
a plate.
- Hinged control cabinet door made of stainless steel
- Transport of trays by flat belts with quick release system for disassembly for tool-free cleaning.
- Drive of the receiving conveyor by means of an inverter for seamless connection with end devices such as a belt winding device,
labelers, cover etc.


- Servo motor control of the tray feeders allowing the highest transfer speed and smooth handling of the trays compared to
product type.
- Tool knee lifting system driven by a servo motor;
- Spools for unwinding and rewinding the spool with pneumatic spool clamping
- Foil position control with the dancer arm system for the top foil
- Film roll exhaustion control
- Wide welding area: approx. 930 x 380 x 110 mm
(special version: depth up to 140 mm)
- Built-in Busch vacuum pump, capacity: 250 cbm / h
- Integrated CFS control system. Control panel with 10.5 "color touch screen mounted on a 180 ° swivel arm
- Up to 200 programs can be saved. Data transfer for saving parameters via USB interface
- All necessary operating parameters are displayed, as well as automatic control of the welding temperature and troubleshooting
etc. at different password levels.
- Optionally, the performance analysis is displayed via the software "CostFox"
- Implementation of the machine in accordance with the currently valid European safety and hygiene regulations.
- Maintenance unit with pressure regulator, air filter
- Gas: gas flushing system, (modified atmosphere O² <21%)
of which 2 10 l stainless steel buffer tank. everyone
- Supply transport belt (integrated with the machine):
Stripe 1: Length approx. 830 mm - 2 straps
Stripe 2: Length approx. 960 mm - 2 straps
Belt width: 2x approx. 160mm
- Exit transport belt (integrated with the machine):
Strap length: approx. 1,800 mm - 2 straps
Belt width: 2x approx. 160mm
- 3-color stacking lamp for displaying operating states
- Machine dimensions:
Length: approx. 4620 mm
Width: approx. 960 mm
Height: approx. 2500 mm
Inlet / outlet height: 950 mm (+/- 20 mm)
- Control cabinet protection class: IP 55
- Degree of protection of tool supplies: IP 67
- Voltage: 3 x 400 Volt + N + PE, +/- 10%, 50 Hz
- Rated current: 42 A.
- Power consumption: 23 kW
- Nominal width Pneumatics: 6 bar / 900 nl / min.


Hygiene
- Achieves the highest level of hygiene thanks to fully stainless steel
version with self-draining surfaces.
Maintenance / cleaning
- Perfect access to the machine from both sides to replace the matrix -
collection, cleaning and maintenance
- Low operating costs thanks to high-quality components and easy access to all
machine modules. The lifting station is maintenance free, only a few
lubrication points inside the machine.
Flexibility
- Easy disassembly of belt conveyors for cleaning, quick replacement
knives (within 10 minutes with format disassembled)
- Removal of the top and bottom of the die with a precision mechanical docking system.
Allows you to change the matrix in less than 10 minutes thanks to the robust design
die trolley. Easy and quick disassembly / assembly of the tray
carriers.
- Individual temperature control of the welding heads (with max 6 circuits)
for high reliability and rapid heating.
- The TwinStar9 can be made in a single lane twin lane ore version.
Capacity / performance
- High speed and efficiency thanks to the most modern machine and drive
technology, mainly servo drives.
- High production efficiency based on a large welding area (930 x 380 x 110 mm)
- Vacuum pump: can be placed inside the machine up to 300 m3 / h.
Security
- Safety ensured by a free space of 850 mm between the trays and
entrance / exit doors.
- Certified system for applications with high oxygen levels
enables the use of a standard vacuum pump.
- Projecting Objects Detection (POD) helps avoid tray failure and
damage to the machine / format due to protruding products in the hopper (Option)
Complete die set for MAP applications - modified atmosphere sealing.
Dual band matrix configuration. Direction of tray movement or wide edge
leading or narrow leading edge (depending on application, capacity and tray)
size) The basic concept of the matrix designed to work at tray depths from min. 15 mm
up to max. 110 mm
The die set consists of the following parts:
Upper die including welding heads and knives (both internal notch)
or external cutting is possible, depending on the application and materials)
The bottom of the die, including the sealing frame and support plates
2 tray transport arms, for carrying the trays to the sealing area i
unloading sealed packages. Technical design of the tray transport arms
allows you to work with different tray heights without modification.