Schubert Automatic Robotic Pick And Place Case Erector And Packer

Description

Product and Production Rates:
There are three (3) different pouch sizes:
Pouches are laying flat bar code up gusset leading
Four (4) lanes of pouches at 112.5ppm per lane or total 450ppm
Cartoner Rate including surge: 540ppm
Carton Packing: All cartons are wrap-around style cartons, using glue
Packing 4, 6, and 12 count cartons
Case packing (4 count cartons only)
For the 4 count cartons, the pouches are placed oriented standing upright (standing on the gusseted end) at 135 cartons per minute
Pouch A erected carton dimensions:
Length: 133 mm
Width: 62.5 mm
Height: 134.5 mm
Pouch B and C carton case dimensions:
Length: 133 mm
Width: 62.5 mm
Height: 165.5 mm
For the 6 count cartons, the pouches are placed oriented standing upright (standing on the gusseted end) single file into the displable carton at 90 cartons per minute (pouch B and C only):
Erected carton dimensions:
Length: 201.5 mm
Width: 81.5 mm
Height: 169 mm
For the 12 count cartons, the pouches are placed oriented standing upright (standing on the gusseted end) at 45 cartons per minute (pouch B and C only)
Erected carton dimensions:
Length: 225 mm
Width: 110 mm
Height: 171 mm
Case Packing:
The 4 count cartons only need to be packaged into wrap-around cases using glue for closing
6 cartons per case, 23 cases per minute
Pouch A erected case dimensions:
Length: 284 mm
Width: 201 mm
Height: 145 mm
Pouch B and C erected case dimensions:
Length: 284 mm
Width: 201 mm
Height: 176 mm
Transfer unit with magazine
Used to transfer carton blanks, corrugated cardboard to the TLM packaging line
Quick changeover tools for magazines which pivot to assist changeovers
Using a 3-axis robot type TLM-F3
TLM-F44 Robot with vision system
Module consisting of robot arms with drives and vision system
Utilized for picking and placing randomly placed product
4 axis robots controlled by servo motors
Product specific tooling
TLM-F2 Robot
Used for automated positioning transfer and loading of product controlled by servo drives
Programmable via a “teach-in” motion sequence
Format specific tooling for each size/configuration
Use of quick changeover pneumatic clamping with a programmable code to verify correct tooling use
Transmodule
Intelligent system used for complete transport of products and packages
Using an integrated vacuum pump
Move autonomously with speeds up to 4.5 m/s
VMS control system with operator terminal
Decentralized control system
Flash card stores all configuration data.
Electrical supply: 460 V, 60 Hz, 3 phase
NC programming: Standard laptop with Schubert software
Hot melt glue system: NORDSON