Insulating machines play a crucial role in the production of energy-efficient glass products in the glassworking industry. To make an informed investment, it's essential to consider several important factors. Here are the key points to evaluate and some prominent manufacturers to consider.
1. Machine Specifications: Assess the machine's production capacity, range of glass thicknesses it can handle, and the types of insulating glass it is compatible with. Ensure these specifications match your production requirements.
2. Quality and Performance: Choose machines known for their reliability, durability, and consistent performance to ensure the production of high-quality glass products.
3. Automation and Technology: Look for machines equipped with advanced automation features, such as automatic sealing, gas filling, and integration with digital control systems. These features can significantly enhance productivity and efficiency.
4. Energy Efficiency: Opt for machines designed with energy-efficient features, such as low-energy convection and efficient heating systems. This not only reduces operational costs but also supports sustainable production practices.
5. Maintenance and Service: Consider the availability of spare parts and the level of manufacturer support. Reliable maintenance and service options are crucial for minimizing downtime and ensuring smooth, uninterrupted operations.
Prominent Manufacturers:
Bystronic: Known for its precision, efficiency, and innovative technologies in insulating glass production lines. Bystronic machines are a reliable choice for high-quality glass manufacturing.
Lisec: This globally recognized manufacturer offers glass processing equipment noted for its high-quality production, reliability, and comprehensive automation features.
Glaston: Specializes in customized insulating machines that emphasize performance, energy efficiency, and user-friendly interfaces. Glaston machines are designed to meet the specific needs of various glass production processes.
By focusing on these critical aspects and considering these reputable manufacturers, you can ensure a smart investment in an insulating machine that will enhance your production capabilities and support the production of energy-efficient glass products.
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Year: 2021
IR Tech (formerly known as Ekang Tech) Insulating Glass production line for sale. Max glass size: 2400x3600 mm Min glass size:200x400 mm Max unit thickness: 50 mm Year of manufacture: 2021 Machine units: Vertical Glass washer Glass inspection station Gas filling flat press unit Cork pad applicator Sealing robot Machine is currently out of use, in disassembled state.Year: 2017
The automatic spacer bending machine is used to bend aluminum spacers into triangular, rectangular, circular and custom-shaped frames in the assembly of glass structures. Precise bending ensured by a pneumatic and servo control system. Control system: using PLC programmable control element and 8000 bit program capacity. The system has 14 input and 34 output control signals, including With 2 channels …Year: 2013
The MG 1800 Total Vertical glass washing equipment is used as standard for washing and cleaning the customized panels of thermally insulated glass structures. With the MGLPG 1800 type structural sheet press, the heat-insulated glass structure can be pressed together - in 2 or 3 layers Minimum glass size: 400 x 200 mm Maximum glass size: 1800 x 2500 mm …Year: 2015
2015 Bystronic DR-LK 180 Turning Conveyor for Insulating Glass Line. Max glass size: 2700 x 5000 mm Min glass size: 190 x 350 mm Glass thickness range: 3 - 15 mm Conveying speed: 15-48 m/min Time for 180° turn: ~20 s Machine has low operating hours, currently in storage, sold as is.Year: 2017
The automatic dampening salt filling machine is the connecting machine of the automatic spacer bending machine, which can be used to fill the dampening salt into the aluminum frame of the spacer. The machine has a specially designed system to check the spacers, and when the spacer bars are fully filled with vapor barrier material, the filling operation stops automatically. …Year: 2017
The seconder-type sealant application machine is made with the latest domestic and international technologies, which can be used for secondary sealing in the field of multi-layer insulated glass production. The pump of component A / B is equipped with a pneumatic motor, which works reasonably and reliably. Provides good adhesion to glass, aluminum, galvanized and stainless steel. It mixes dual-component …Year: 2016
FUSING OVEN NABERTHERM F190 from 2016 TRIPHASED EXCELLENT CONDITION ON ROLLERS + LARGE STOCKS OF FLOAT GLASS + BULLSEYE GLASS + CO2 82 GLASS + FUSING MOLDS WE SELL THE COMPLETE SETYear: 2021
The vacuum lifting device is ideal for a safe handling of glass workpieces in indoor and outdoor areas. Attached to the site crane, it permits effortless lifting of loads up to 350 kg horizontally or 300 kg vertically. • load capacity horizontally 350 kg • load capacity vertically 300 kg • 2-circuit vacuum system (EN 13155) • 2 vacuum manometers …Year: 2010
Butyl extruder, designed for processing frames with a width of 5 - 25 mm. Dispensing nozzles can be positioned to ensure an even seal. The pneumatic operation of the butyl stream is controlled by a PLC that electronically regulates the temperature of the butyl heaters. The timer allows the butyl to be preheated before operation begins. Included with imported pneumatic …Year: 2010
HOT-MELT 45 type hot rim sealing machine, used for secondary (end closing) sealing of heat-insulating glass structures. The tank, pump, hose and dispensing gun are heated. The temperature is regulated and displayed using digital instruments. The one-component sealant in the heated container is delivered to the dispensing gun with a special pump, through the hose We recommend the HOT-MELT 45 …Year:
Machine serial number : 2012001073 Type : PROMAX 26 The cutting-edge PDS (Promax-Drillmax-Superinox) line provides a flexible, completely automatic solution for integrating the processes of grinding, drilling, milling and washing. The Promax 26 module is an innovative, 10-axis, vertical working centre with numerical control, for grinding and seaming, which is suitable for integration into various production lines. Maximum glass dimensions: …Year: 2012
The height of the table is adjustable, so the glass panels can be easily placed and removed. The vacuum plates automatically deflate the board. Four extendable telescopic arms for large glass elements 4 modes (90 °, 180 °, 360 °, rotation by jumping on the pedal) • Selection of rotation in both directions • Speed control of rotation • Strong …Year: 2007
EMAR M2002 - Year 2007 Washing Machine H 2000 mm 6 Brushes Low-e Worktop height 60 cm Working direction Right to LeftYear: 2010
DELTAMAX 3190 GLASS INSPECTOR 3 TVC - Year 2010 H 2500 mm Flaw detection system for double glazing lines Works with all types of transparent glass (including low-e, selective, colored paste). Inspect glass with any shape. Image resolution: 0.2 mm/pixel. Minimum size of detectable defects: 0.4mm/pixel. Maximum inspection thickness: 50mm. Maximum line speed: 60m/min.Year: 1992
RJUKAN METALL MB A-Series + TF1 Automatic spacer frame bending Set includes - bender itself Master Bend 2000 A-series, year 1992, - desiccant filling station TF1, year 1995. Adjusted and tested by engineer from Rjukan. In good working order.Year: 2000
Cutting table Lisec with touch screen control, dotated with belts and automatic vreaking systemYear: 2010
Used CE glass automatic gas filling machine. Fully inspected and tested condition, works perfectly. Year of manufacture: 2010. Available for viewing, test drive and take-away by appointment.Year: 2018
Automatic gas filling machine, with chassis, 4 channels simultaneous filling. Year of production: 2018. The machine is brand new, as shown in the pictures. Can be viewed, tested and taken away by appointment.Year: 2006
Glastronic Butylation machine 2,5Kg. The machine has been inspected and is in perfect working order. Power supply: 400V 50Hz Working direction: left-right Tank capacity: 2,5Kg Can be viewed in operation, available for immediate purchase!Year: 2007
Lisec BSV-45ANK Frame Bending Machine Lisec BSV-45ANK top of the line fully automatic frame bending machine. Year: 2004Acquiring an insulating machine for your glassworks business is a strategic investment to produce energy-efficient glass products. Understanding the key factors before making a purchase is essential. This guide outlines the main points to consider when evaluating insulating machines and highlights some prominent manufacturers in the industry.
1. Machine Specifications: Start by examining the machine’s specifications, including its production capacity, glass thickness range, and the types of insulating glass it can manufacture. Ensure the machine aligns with your production needs and can accommodate the glass dimensions you commonly work with.
2. Quality and Performance: Choose machines known for their reliability, durability, and consistent performance. Evaluate the overall construction quality, including the materials used and the manufacturer's reputation. Investing in a high-quality machine ensures the consistent production of insulating glass over time.
3. Automation and Technology: Automation features significantly enhance productivity and efficiency. Look for machines with advanced automation capabilities such as automatic sealing, gas filling, and edge deletion. Additionally, consider if the machine integrates with digital control systems for seamless operation and improved production control.
4. Energy Efficiency: Energy consumption is crucial in the glassworking industry. Opt for insulating machines designed for energy efficiency, featuring low-energy convection, efficient heating systems, and programmable settings to optimize energy usage. This reduces operational costs and environmental impact.
5. Maintenance and Service: Assess the availability of spare parts and the level of technical support from the manufacturer. Understanding the machine’s maintenance requirements and the accessibility of service technicians is vital to minimize downtime and ensure smooth operations.
Bystronic: Known for precision, efficiency, and innovative technologies, Bystronic offers cutting-edge insulating glass production lines. Their machines are reliable and designed to deliver high-quality results.
Lisec: A globally recognized manufacturer of glass processing equipment, including insulating machines. Lisec is renowned for high-quality production, reliability, and comprehensive automation features.
Glaston: Specializes in glass tempering and insulating solutions, providing advanced insulating machines tailored to glassworks businesses. Glaston’s equipment is known for performance, energy efficiency, and intuitive user interfaces.
Insulation in glassworks involves creating insulating glass units (IGUs) or double-glazed windows, designed to improve energy efficiency and provide thermal and acoustic insulation. Here’s a simplified explanation of the insulation process:
Glass Cutting: Cutting individual glass panes to the desired dimensions, typically using two panes of different thicknesses for IGUs.
Cleaning and Preparing Glass Surfaces: Thoroughly cleaning the glass panes to ensure a pristine surface free from contaminants like dirt, dust, and oils.
Spacer Installation: Placing a spacer along the edges of one glass pane, creating a sealed space between the two panes. The spacer acts as a barrier, maintaining a uniform gap and providing structural support.
Desiccant Application: Incorporating a moisture-absorbing desiccant within the spacer to prevent condensation and maintain optimal insulation performance.
Sealing the Edges: Applying a primary sealant to bond the spacer to the glass panes, ensuring an airtight and watertight seal using materials like silicone or polyisobutylene.
Gas Filling: Injecting an inert gas, such as argon or krypton, into the sealed space between the glass panes to enhance insulation by reducing heat transfer.
Secondary Sealant Application: Reinforcing the seal with a secondary sealant to cover the primary sealant and provide additional protection against moisture and air infiltration.
Quality Control and Testing: Conducting rigorous quality control checks to ensure adherence to industry standards, including tests for air leakage, moisture penetration, and overall performance.
The resulting insulating glass units are then ready for installation in windows, doors, or other applications requiring enhanced insulation, providing improved thermal insulation, reduced energy consumption, and increased comfort.
When purchasing a used insulating machine, prices typically range from €4,000 to €15,000. This range varies based on the machine's condition, capacity, and technological features.