Showing 1 - 20 out of 43
Year: 1976
Max wheel Ø | 800 mm |
---|---|
Module - | 1 |
CNC type |
Module + | 12 |
---|---|
CNC | No |
Max. gear width | 800 mm |
Year: 2002
Max wheel Ø | 130 mm |
---|---|
CNC | Yes |
Max. gear width | 72 mm |
Module + | 6 |
---|---|
CNC type | Siemens 840 D |
Engine Power | 44 kW |
Year:
Max wheel Ø | 180 mm |
---|---|
Module - | 0.5 |
CNC type |
Module + | 4 |
---|---|
CNC | No |
Max. gear width | 60 mm |
Year: 2002
Max wheel Ø | 120 mm |
---|---|
Module - | 0.05 |
CNC type | SINUMERIK 840 D |
Module + | 3 |
---|---|
CNC | Yes |
Max. spindle speed | 3000 rpm |
Year:
Max wheel Ø | 400 mm |
---|---|
Module - | 0.5 |
CNC type | BWO CNC921 |
Module + | 6 |
---|---|
CNC | Yes |
Max. gear width | 76 mm |
Year: 2007
Max wheel Ø | 275 mm |
---|---|
Module - | 0.5 |
CNC type |
Module + | 8 |
---|---|
CNC | Yes |
Max. gear width | 58 mm |
Year: 1978
Max wheel Ø | 1250 mm |
---|---|
CNC | No |
Max. spindle speed | 1.7 rpm |
Module + | 12 |
---|---|
CNC type |
Year: 1970
Max wheel Ø | 1350 mm |
---|---|
Module - | 1 |
Max. gear width | 305 mm |
Module + | 12 |
---|---|
CNC type |
Year: 2005
Max wheel Ø | 275 mm |
---|---|
Module - | 0.5 |
CNC type |
Module + | 8 |
---|---|
CNC | Yes |
Max. gear width | 58 mm |
Year: 1989
Max wheel Ø | 750 mm |
---|---|
Module - | 0.5 |
CNC type |
Module + | 8 |
---|---|
CNC | Yes |
Max. gear width | 180 mm |
Gear shaping machines are pivotal in the metalworking industry, specifically designed to cut and form gears with high precision. Utilizing a reciprocating cutting tool known as a shaper cutter, these machines progressively remove material from the workpiece to create gear teeth. Gear shaping is particularly effective for internal gears, external gears, and complex profiles that are challenging to produce using other methods. Industries such as automotive, aerospace, heavy machinery, and robotics rely heavily on these machines for their gear production needs.
Gear shaping machines are available in several configurations, each suited to different gear production requirements:
These machines have a horizontal spindle orientation, making them suitable for producing various gear types, including spur, helical, and spline gears.
With a vertical spindle orientation, these machines are ideal for larger and heavier workpieces, such as large-diameter gears and gear rings. They offer better stability and ease of handling for such components.
Equipped with computer numerical control (CNC) systems, these machines provide high precision, automation, and flexibility. CNC gear shapers can produce complex gear geometries and are suitable for high-precision applications.
These versatile machines can handle both horizontal and vertical gear shaping tasks, providing maximum flexibility for various gear types and sizes.
When choosing a gear shaping machine, consider the following key features and specifications:
Modern gear shaping machines often feature CNC controls for enhanced precision and automation, allowing for complex gear profiles and high repeatability.
The maximum diameter, height, and weight of the workpiece the machine can handle are crucial for ensuring the machine can accommodate the intended gear sizes.
The maximum length of the reciprocating motion of the shaper cutter. Longer strokes are necessary for larger gears.
Adjustable speeds and feeds allow for optimal cutting conditions for different materials and gear types.
The type and quality of the shaper cutters and their quick-change capabilities can significantly impact productivity.
The structural stability and build quality of the machine affect the precision and stability during the shaping process.
Investing in high-quality gear shaping machines offers numerous benefits:
To select the right gear shaping machine for your needs, consider these factors:
Determine the volume of gears to be produced to choose a machine with suitable capacity and efficiency.
Ensure the machine can handle the specific types and sizes of gears you need to produce.
Match the machine’s precision capabilities with your quality standards.
Balance the initial investment with long-term operational costs, including maintenance and consumables.
Consider the availability of technical support and maintenance services for the machine.
Assess the need for operator training to effectively use the machine’s advanced features.
Several reputable brands manufacture gear shaping machines known for their reliability and performance:
Gear shaping machines are indispensable tools for producing high-precision gears required in various industrial applications. With different types such as horizontal, vertical, CNC, and universal gear shaping machines, selecting the right model depends on specific production needs and gear types. Key factors to consider include CNC control systems, workpiece capacity, stroke length, cutting speed, tooling system, and machine rigidity. Leading brands like Gleason, Liebherr, Mitsubishi Heavy Industries, Starrag-Heckert, and Lorenz offer a range of high-quality gear shaping machines to suit different applications and budgets. By carefully evaluating production volume, gear types, precision requirements, and budget, businesses can ensure they invest in the right gear shaping machine to enhance their manufacturing capabilities and ensure consistent, high-quality gear production.