Embarking on the realm of thermoforming machines - particularly Form, Fill, and Seal (FFS) lines - can be a complex journey due to their intricate mechanisms and the wide array of manufacturers in the industry. These machines are specifically engineered to optimize and streamline packaging operations, playing a pivotal role across numerous industries such as food and beverage and pharmaceuticals. This article offers a comprehensive exploration of FFS machines, highlights prominent manufacturers, outlines essential factors to consider when purchasing, and underscores the advantages of sourcing through Kitmondo, a trusted platform committed to assisting buyers throughout the purchasing process.

Multivac R145 Thermoforming - Form, Fill and Seal Line

Year: 2022

Moulding length 360 mm
Forming depth 130 mm
Moulding width 420 mm
Engine Power 8 kW

GN Plastics GN 2220 Thermoforming - Form, Fill and Seal Line

Year: 2005

Moulding length 508 mm
Forming depth 125 mm
Moulding width 560 mm
Engine Power 30 kW

Multivac R 230 Thermoforming - Form, Fill and Seal Line

Year: 2001

Moulding length 220 mm
Forming depth 80 mm
Moulding width 230 mm
Total power requirement 8 kW

TEPRO 806 Thermoforming - Form, Fill and Seal Line

Year: 2007

Moulding length 560 mm
Forming depth 60 mm
Moulding width 790 mm
Engine Power 35 kW

CFS 320 Compact Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 225 mm
Forming depth 150 mm
Moulding width 300 mm
Engine Power 10 kW

ULMA TFS 300 Thermoforming - Form, Fill and Seal Line

Year: 2012

Moulding width 422 mm
Forming depth 250 mm

Famar RF Thermoforming - Form, Fill and Seal Line Low working hours

Year: 1991

Moulding length 220 mm
Forming depth 35 mm
Moulding width 162 mm
Total power requirement 9 kW

ULMA TFS 700 Thermoforming - Form, Fill and Seal Line

Year: 2010

ULMA TFS 700, 2010, roll packing thermoforming machine Roll packaging machine ULMA TFS 700 year of production 2010 three molds: - one divided into 8 - one mold I have one-piece (42x28 cm) with the possibility of dividing in half.

Farcon FC 320 Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 0 mm
Forming depth 42 mm
Moulding width 254 mm

VARIOVAC OPTIMUS Thermoforming - Form, Fill and Seal Line

Year: 2007

Moulding length 2820 mm
Forming depth 1100 mm
Moulding width 2320 mm
Total power requirement 12 kW

MULTIVAC R-530 Thermoforming - Form, Fill and Seal Line

Year: 1995

Moulding length 220 mm
Forming depth 145 mm
Moulding width 182 mm
Engine Power 16 kW


Ulma Supra Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 410 mm
Moulding width 412 mm

Mécapack S2000 tray packing/sealing machine

Year: 2021

Moulding width 470 mm
Total power requirement 6 kW

Ulma TF-Supra Thermoforming - Form, Fill and Seal Line

Year: 2008

ULMA thermoforming machine model SUPRA from 2008 Width 422mm Double feed 250mm and 150mm Dimensions: (L) 6.3m x (W) 1.4m x (H) 2m 1 tool on the 155 pitch in round shape (bowl) Edge winders Motorised exit conveyor Integrated label dispenser Price to be discussed

Frimaq TFF 414 250 Thermoforming - Form, Fill and Seal Line

Year: 2016

Moulding length 229 mm
Forming depth 80 mm
Moulding width 30 mm

Multivac R270 CD Thermoforming - Form, Fill and Seal Line

Year: 2004

Moulding length 195 mm
Engine Power 13 kW
Moulding width 250 mm

MULTIVAC R145 Thermoforming - Form, Fill and Seal Line

Year: 2017

Moulding length 480 mm
Forming depth 125 mm
Moulding width 195 mm
Engine Power 9 kW

CFS POWERPAK 420 Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 572 mm
Forming depth 210 mm
Moulding width 362 mm



Exploring Thermoforming Machines: Form, Fill, and Seal (FFS) Lines Unveiled

Technical Components and Functionality

Thermoforming machines, particularly Form, Fill, and Seal (FFS) lines, comprise essential components that facilitate the packaging process:

  1. Thermoforming Station: This station initiates the process by heating a plastic sheet, commonly polyethylene, polypropylene, or PVC, until it becomes pliable. The softened sheet is then molded into the desired shape using vacuum or pressurized air.

  2. Filling Station: Once formed, the packaging moves to the filling station where it is automatically filled with the product. This station is adaptable for various product types, including liquids, solids, or powders, ensuring precise and efficient packaging.

  3. Sealing Station: Finally, the filled packaging advances to the sealing station where a top film is applied and securely sealed. This step ensures the package's integrity, protects the contents, and prepares it for distribution and consumer use.

Manufacturers of Thermoforming Machines

Several leading manufacturers excel in producing thermoforming machines renowned for their reliability, innovation, and adaptability across industries:

  • Multivac: Globally recognized for its extensive range of thermoforming solutions catering to diverse packaging needs with cutting-edge technology.

  • ULMA Packaging: Based in Spain, ULMA offers versatile and durable thermoforming machines known for their high-quality performance.

  • Illig: A German manufacturer known for precision and efficiency in thermoforming technology, offering a wide array of capabilities.

  • GEA: A Dutch multinational renowned for advanced thermoforming solutions characterized by high-speed performance and energy efficiency.

  • Ishida: A Japanese manufacturer known for user-friendly interfaces and optimal output capacities in thermoforming equipment.

Purchasing Considerations

When acquiring a thermoforming machine, consider these critical factors to ensure compatibility and operational efficiency:

  • Machine Condition: Verify the machine's operational status and maintenance history to assess its reliability and longevity.

  • Product Compatibility: Evaluate the machine's filling system to ensure it suits the type, size, and consistency of your products for seamless packaging operations.

  • Output Capacity: Determine the machine's production capacity to align with your specific manufacturing requirements and throughput goals.

  • Technical Requirements: Check for any special electrical or environmental requirements necessary for the machine's operation in your facility.

Benefits of Buying Through Kitmondo

Kitmondo simplifies the purchasing process by providing a secure platform that facilitates transactions and supports buyers throughout:

  • Expert Guidance: Kitmondo offers expert advice to help buyers make informed decisions, ensuring they choose the right equipment for their needs.

  • Transparent Transactions: Facilitates transparent communication between buyers and sellers, enhancing trust and clarity throughout the buying process.

Budget Considerations

Thermoforming machines, including FFS lines, typically range in price from 14,000€ to 65,000€. Consideration should be given not only to the initial purchase cost but also to ongoing maintenance and operational expenses to optimize your investment.

Organizing Transportation

Buyers are responsible for arranging transportation of the purchased machine. Kitmondo and the seller can assist with logistics coordination, ensuring the machine is securely transported. Conducting a thorough inspection before transport is crucial to ensure the machine's components are protected and ready for relocation, minimizing potential risks and ensuring continued operational reliability.